Industrial Energy Management
Energy efficiency in manufacturing is essential for reducing costs and meeting sustainability goals.
See how PG can help you achieve your energy management objectives.
Overview
Helping your company become sustainable and energy-efficient
PG offers end-to-end industrial energy management, helping organisations monitor, manage, and optimise energy consumption. Our approach covers hardware, software, consulting, and integration to deliver visibility, cost savings, and compliance with regulatory frameworks .
Full Transparency of Energy Usage
We enable our industry customers to gain a clear, real-time overview of energy consumption across all machines and processes. This transparency is crucial for:
- Identifying energy-intensive operations.
- Detecting inefficiencies or abnormal usage patterns.
- Benchmarking performance across sites or departments.
Data-Driven KPIs and Analysis
We help businesses define and track energy performance indicators using real-time and historical data. This allows for:
- Monitoring the effectiveness of energy-saving initiatives.
- Supporting compliance with standards like ISO 50001.
- Making informed decisions on where to invest in efficiency upgrades.
Peak Load Management
By analysing load profiles, we support peak load management, thereby helping manufacturers:
- Avoid costly demand charges.
- Shift or reduce loads during high-tariff periods.
- Improve grid stability and operational flexibility.
Sustainability and Decarbonisation
Our solutions support sustainable transformation by:
- Tracking the carbon footprint of products and processes.
- Enabling verifiable reporting for customers and regulators.
- Supporting decarbonisation of infrastructure and operations
The PG Process
Step-by-step outline of our energy management process based on industry best practices
Step 1: Initial Consultation & Site Survey
Objective: Understand the customer’s energy challenges, business goals, and infrastructure.
Activities:
Discuss energy usage goals (cost reduction, sustainability, compliance).
Conduct a site visit to assess current energy-consuming assets.
Identify existing monitoring systems (if any).
Gather baseline energy consumption data (manual or from utility bills).
Step 1: Initial Consultation & Site Survey
Objective: Understand the customer’s energy challenges, business goals, and infrastructure.
Activities:
Discuss energy usage goals (cost reduction, sustainability, compliance).
Conduct a site visit to assess current energy-consuming assets.
Identify existing monitoring systems (if any).
Gather baseline energy consumption data (manual or from utility bills).
Step 2: Energy Audit & Needs Analysis
Objective: Evaluate energy usage patterns and identify inefficiencies. Activities: Perform a detailed energy audit. Identify energy waste, power quality issues, and peak demand times. Highlight opportunities for improvement or investment (e.g., metering upgrades).
Step 3: Solution Design & Proposal
Objective: Develop a tailored energy management solution.
Activities:
Design a system .
Define hardware (e.g., certified meters, gateways) and software (e.g., SCADA, cloud dashboards).
Consider integration into existing automation or BMS systems.
Provide ROI analysis and payback period estimations.
Present proposal with clear scope, deliverables, and costs.
Step 4: Installation & Commissioning
Objective: Deploy and configure the energy monitoring solution.
Activities:
Supply and install metering and communication infrastructure.
Configure devices..
Integrate with existing control systems or create new visualisation dashboards.
Perform system commissioning and testing for data accuracy.
Step 5: Data Collection, Monitoring & Visualisation
Objective: Provide real-time and historical insights into energy use. Activities: Collect data via Modbus, Profinet, or cloud gateways. Use dashboards. (e.g., Siemens Energy Manager or third-party platforms). Enable alarms, KPIs, and performance analytics. Set up automated reports (daily, weekly, monthly).
Step 6: Ongoing Analysis, Optimisation & Support
Objective: Continuously optimize energy performance.
Activities:
Perform regular analysis to identify new energy-saving opportunities.
Benchmark against targets or industry standards.
Recommend actions like load shifting, equipment upgrades, or behavioural changes.
Offer training for client teams.
Provide ongoing technical support and system updates.
Step 7: Compliance & Reporting
Objective: Help meet regulatory or internal compliance requirements.
Activities:
Ensure solutions meet ISO 50001, ESOS, SECR, or other regulations.
Generate reports for audits or corporate sustainability.
Validate MID certification for billing or cost allocation.
Step 8: Long-Term Partnership & Expansion
Objective: Support future scaling and deeper integration.
Activities:
Expand monitoring to other areas (compressed air, HVAC, water).
Integrate with predictive maintenance or MES systems.
Offer regular reviews and upgrades based on business evolution.
Arrange a Visit
To arrange a visit with the PG team, either email us at support@parmley-graham.co.uk or call 0191 478 0404.
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