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SINAMICS G110D

SINAMICS G110D

Overview

The SINAMICS G110D distributed converter series is the solution for basic drive tasks, especially in the field of conveyor systems. The converter allows the speed of three-phase asynchronous (induction) motors to be continually controlled and fulfills the requirements of conveyor-related applications with open-loop frequency control. It can be optimally integrated into the system thanks to its compact and low-profile design in an IP65 degree of protection. It can be optimally integrated into the Siemens TIA world of automation via AS-Interface.

With its wide power range from 0.75 kW to 7.5 kW, it is suitable for a wide range of distributed drive solutions.

Example: SINAMICS G110D, frame size FSA

Reasons for using distributed drive systems

  • Modular drive solutions – therefore standardized mechatronic elements that can be individually tested
  • A control cabinet is not required, resulting in a smaller space requirement and lower cooling requirements
  • Long cables between the converter and motor can be avoided (which means lower power losses, reduced noise emission and lower costs for shielded cables and additional filters)
  • Distributed configurations offer considerable benefits for conveyor systems with their extensive coverage (e.g. in the automotive and logistics sectors)

Siemens family of distributed drives

Siemens offers an innovative portfolio of frequency converters to optimally implement distributed drive solutions. The strengths of the individual members of the drive family permit simple adaptation to the widest range of application demands:

  • Identical connection systems
  • Identical mounting dimensions for SINAMICS G110D and SINAMICS G120D
  • Standard commissioning and configuration tool

Products from the family of distributed drives:

  • SINAMICS G110D frequency converters
  • SINAMICS G110M frequency converters
  • SIMATIC ET 200pro FC-2 frequency converters
  • SINAMICS G120D frequency converters
  • SIRIUS M200D motor starters

Device design

SINAMICS G110D is a compact converter in IP65 degree of protection where the Control Unit (CU) and Power Module (PM) function units are combined in one device.

The closed-loop control electronics controls and monitors the power electronics and the connected motor in several different control types that can be selected. The digital inputs and analog inputs on the device mean that sensors can be simply and directly connected at the drive. The input signals can either be directly linked within the converter and initiate local responses independently or they can be transferred to the central control via AS-Interface for further processing within the context of the overall plant.

The power electronics supplies the motor in the power range from 0.75 kW to 7.5 kW. It is controlled (open-loop) from the microprocessor-based control. State-of-the-art IGBT technology with pulse-width-modulation is used for highly reliable and flexible motor operation. Comprehensive protection functions provide a high degree of protection for the converter and motor. The unusually low profile mechanical design is optimized so that the device can be directly used in the plant or system. The compact converter has the same drilling dimensions for all power ratings (standard footprint). Further, the dimensions are identical to those of the SINAMICS G120D frequency converter. This significantly simplifies the mechanical design, installation and retrofit of a system.

The latest technical documentation (catalogs, dimension drawings, certificates, manuals and operating instructions) is available on the Internet at the following address:

http://www.siemens.com/sinamics-g110d/documentation

and offline in the DT Configurator integrated in Catalog CA 01. In addition, the DT Configurator can be used on the Internet without requiring any installation. The DT Configurator can be found in the Siemens Industry Mall at the following address:

http://www.siemens.com/dt-configurator

STARTER commissioning tool

The STARTER commissioning tool (V4.1.3 and higher) allows menu-prompted commissioning and maintenance of SINAMICS G110D converters. The operator guidance combined with comprehensive, user-friendly functions for the relevant drive solution allow you to commission the device quickly and easily.

Selection and ordering data

Rated power 1) Rated output current 2) Input current Frame size SINAMICS G110D
with integrated line filter class A
SINAMICS G110D
with integrated line filter class A and integrated maintenance switch
kW hp A A Article No. Article No.
380 … 500 V 3 AC 3)
0.75 1 2.3 2 FSA 6SL3511-0PE17-5AM0 6SL3511-1PE17-5AM0
1.5 1.5 4) 4.3 3.8 FSA 6SL3511-0PE21-5AM0 6SL3511-1PE21-5AM0
3 4 7.7 7 FSA 6SL3511-0PE23-0AM0 6SL3511-1PE23-0AM0
4 5 10.2 9.1 FSB 6SL3511-0PE24-0AM0 6SL3511-1PE24-0AM0
5.5 7.5 13.2 12.2 FSC 6SL3511-0PE25-5AM0 6SL3511-1PE25-5AM0
7.5 10 19 17.9 FSC 6SL3511-0PE27-5AM0 6SL3511-1PE27-5AM0

1) Rated power based on the rated output current Irated. The rated output current Irated is based on the duty cycle for high overload (HO).

2) The rated output current Irated is based on the duty cycle for high overload (HO). These current values apply at 400 V and are specified on the rating plate.

3) With the exception of UL operation, 500 V +10 % is possible.

4) It is not possible to make any assignment to a particular standard.

Benefits

  • Wide power range from 0.75 kW to 7.5 kW
  • Fast commissioning and maintenance as well as extended diagnostic functions and communications capability with AS-Interface according to specification 3.0:
    • Reduced number of interfaces
    • Plant-wide engineering
    • Easy to handle
  • Mechanical design, installation and retrofit of systems are significantly simplified as a result of the compact and space-saving design with an extremely low profile and with the same drilling dimensions for all power ratings; further, the dimensions are identical with those of the SINAMICS G120D converter.
  • Easy commissioning and maintenance as a result of the same, standardized connectors for the bus, power and I/O connections (ISO 23570) for the complete range of power ratings of SINAMICS G110D and SINAMICS G120D.
  • The same connectors are used as for the SIRIUS M200D motor starter
  • Simple, standard implementation of completely distributed plant and system concepts by using products in a scalable fashion:
    • SIRIUS M200D (motor starter)
    • SINAMICS G110D (converter for basic conveyor-related applications)
    • SINAMICS G110M (converter for conveyor-related applications)
    • SIMATIC ET 200pro FC‑2 (converter for distributed I/O)
    • SINAMICS G120D (converter for demanding conveyor-related applications)
  • High degree of operator friendliness by using the Intelligent Operator Panel (IOP‑2) to parameterize, diagnose, control (open-loop) and copy drive parameters
  • Easy to replace thanks to a plug-in design and the use of a memory card, providing the highest degree of service friendliness
  • Simple connection, engineering, data management as well as control of the converter in sophisticated plants and systems as a result of the consequential integration in TIA (Totally Integrated Automation)
  • Using the optional maintenance switch, the converter can be simply disconnected from the line supply when service is required, without any additional components or without additional wiring costs when configuring the system
  • Using the optional manual local control, commissioning is fast and can be limited to specific areas, the application can be manually pre-tested on site and the system can be cleared or emptied without requiring comprehensive options.
  • By being able to connect up to 5 sensors directly at the unit, practically all of the drive-relevant information can be directly managed; local pre-processing of the signals takes the load off the fieldbus and ensures a fast and reproducible response time
  • Integrated EMC filter class A (acc. to EN 55011)
  • Integrated brake control, brake voltages supported: 180 V DC and 205 V DC
  • Integrated motor protection using a thermal motor model and evaluation of PTC, KTY, bimetal or Pt1000 temperature sensors
  • Easy replacement of devices and fast copying of parameters to the memory card using the optional memory card holder and the optional memory card
  • Engineering and commissioning with standard engineering tools such as SIZER for Siemens Drives (V3.2 and higher), STARTER (V4.1.3 and higher) and Drive ES ensure fast engineering and simple commissioning – STARTER is integrated into STEP 7 with Drive ES Basic, with all the advantages of central data storage and totally integrated communication
  • Software parameters for simple adaptation to 50 Hz or 60 Hz motors (IEC or NEMA motors)
  • Increased degree of ruggedness and longer service life as the electronic modules are coated
  • Globally certified acc. to CE, UL, RCM

Design

The SINAMICS G110D distributed converters are compact frequency converters for standard drives. Each SINAMICS G110D includes both the Control Unit as well as the Power Module in one unit.

SINAMICS G110D with integrated maintenance switch and manual local control with keyswitch

SINAMICS G110D features an integrated brake chopper and is suitable for distributed drives without energy recovery capability. If generator energy is produced then this is dissipated in the externally connected braking resistors. The communication is realized via the local inputs (digital and analog) or via the AS-Interface bus integrated as standard.

SINAMICS G110D with integrated maintenance switch

The converter is available in two versions: With and without maintenance switch. Thanks to the optional maintenance switch (this cannot be retrofitted), when service is required, the converter can be simply disconnected from the line supply without having to have any additional components or additional wiring costs when configuring.

Accessories

Braking resistors

Excess energy in the DC link is dissipated in the braking resistors. The braking resistors are designed for use with the SINAMICS G110D. This has an integrated brake chopper (electronic switch).

IOP-2 Handheld Intelligent Operator Panel

User-friendly and powerful operator panel for commissioning and diagnostics as well as local operator control and monitoring of SINAMICS G110D.

Manual local control with keyswitch

Master control can be toggled between automatic mode (PLC) and manual local mode using the manual local control. This can also be used to switch off the converter. Additional functions include switching over between continuous and jog mode, starting the motor including direction of rotation and deactivating the Quick Stop in the manual mode.

Memory card

The parameter settings for a converter can be stored on the SINAMICS SD memory card. When service is required, e.g. after the converter has been replaced and the data have been downloaded from the memory card, the drive system is immediately ready for use again. The associated memory card holder is not included in the scope of supply of the converter and must be separately ordered.

Card holder for memory card

To use the SINAMICS SD memory card, a card holder is required that is inserted under the blanking cover or under the manual/automatic control operator panel on the converter.

RS232 interface cable for communication with a PC

For controlling and commissioning a converter directly from a PC if the appropriate software (STARTER commissioning tool V4.1.3 and higher) has been installed.

USB interface cable for communication with a PC

For controlling and commissioning a converter directly from a PC if the appropriate software (STARTER commissioning tool V4.1.3 and higher) has been installed.

Adapter for mounting the SINAMICS G110D instead of a SIRIUS M200D motor starter

Connection board kit to mount a SINAMICS G110D converter on the connection holes of the SIRIUS M200D motor starter (assuming that there is enough space).

Connector kit for braking resistor

Connector kit for using or connecting different braking resistors.

UL connector kit

Special UL connector kit for UL-compatible applications.

Protection bar

Protection bar for protecting the connector against shearing due to mechanical stress

Connecting cable

Connector sets to connect to the line supply and the outgoing motor feeder are available as accessories as well as pre-assembled motor cables for connection to the motor.

Flexible plug-in cables to transfer data between AS-Interface participants as well as to supply the Control Unit and the Power Module with power.

Spare parts kit

A spare parts kit is available which comprises small parts such as seals, caps and screws.

Replacement fan

A replacement fan is available, which comprises a pre-mounted unit with cover, fan and screws.

Integration

The SINAMICS G110D distributed converters feature the following interfaces as standard:

  • Motor connection via HAN Q8 (connector) including control of the motor brake and temperature sensor
  • Line supply connection via HAN Q4/2 (socket)
  • Connection for a braking resistor in IP65 degree of protection through a 3-pin connector
  • AS-Interface connection via M12 (connector)
  • Connection for 4 digital inputs via M12 (socket)
  • Connection for an analog input via M12 (socket); this can also be used as digital input
  • Connection for an AS-Interface addressing device via jack socket

The interfaces are identical to those of the SINAMICS G120D distributed converter and those of the SIRIUS M200D motor starter.

Connection example for SINAMICS G110D with integrated line filter class A

Configuration

The following electronic configuring aids and engineering tools are available for the SINAMICS G110D distributed converters:

Drive Technology Configurator (DT Configurator) within the CA 01

The interactive catalog CA 01 – the offline Industry Mall of Siemens – contains over 100000 products with approximately 5 million possible drive system product variants. The Drive Technology Configurator (DT Configurator) has been developed to facilitate selection of the correct motor and/or converter from the wide spectrum of drives. It is integrated as a selection tool in Catalog CA 01.

Online DT Configurator

In addition, the DT Configurator can be used on the Internet without requiring any installation. The DT Configurator can be found in the Siemens Industry Mall at the following address:

http://www.siemens.com/dt-configurator

STARTER commissioning tool

The STARTER commissioning tool allows menu-prompted commissioning, optimization and diagnostics. Apart from the SINAMICS drives, STARTER is also suitable for the MICROMASTER 4 devices and for SINAMICS G110D with STARTER V4.1.3 and higher.

You can find further information on the STARTER commissioning tool in the section Engineering tools.

Additional information on the STARTER commissioning tool is available on the Internet at
http://www.siemens.com/starter

Drive ES engineering system

Drive ES is the engineering system that can be used to integrate the communication, configuration and data management functions of Siemens drive technology into the SIMATIC automation world easily, efficiently and cost-effectively. Two software packages are available for SINAMICS – Drive ES Basic Maintenance and Drive ES PCS.

You can find further information on the Drive ES engineering system in the section Engineering tools.

Additional information on the Drive ES engineering system is available on the Internet at
http://www.siemens.com/drive-es

Technical specifications

Unless explicitly specified otherwise, the following technical specifications are valid for all SINAMICS G110D distributed converters.

General technical specifications
Mechanical specifications
Vibratory load
Transport acc. to EN 60721‑3‑2 1) Class 1M2
Operation acc. to EN 60721‑3‑3 Class 3M2
Shock load
Transport acc. to EN 60721‑3‑2 1) Class 1M2
Operation acc. to EN 60721‑3‑3 Class 3M2
Ambient conditions
Degree of protection IP65/UL Type 3
Protection classAccording to EN 61800‑5‑1 Class III (PELV)
Touch protectionAccording to EN 61800‑5‑1 Class I (with protective conductor system)
Humidity, max. 95 % at 40 °C (104 °F)
Ambient temperature
Storage 1) acc. to EN 60068‑2‑1 -40 … +70 °C (-40 … +158 °F)
Transport 1) acc. to EN 60068‑2‑1 -40 … +70 °C (-40 … +158 °F)
Operation acc. to EN 60068‑2‑2 -10 … +40 °C (14 … +104 °F) without derating
>40 … 55 °C (104 … +131 °F), see derating characteristics
Environmental class/harmful chemical substances
Operation acc. to EN 60721‑3‑3 Class 3C2
Degree of pollutionAccording to EN 61800‑5‑1 2
Standards
Compliance with standards UL 508C (UL list number E121068), CE, RCM
CE marking, according to Low Voltage Directive 2014/35/EU
EMC Directive
Frame sizes FSA to FSC with integrated line filter class A Category C2 2) according to EN 61800‑3
Note:The EMC product standard EN 61800-3 does not apply directly to a frequency converter but to a PDS (Power Drive System), which comprises the complete circuitry, motor and cables in addition to the converter. The frequency converters on their own do not generally require identification according to the EMC Directive.

1) In product packaging.

2) With shielded motor cable up to 15 m (49 ft).

Technical specifications, control electronics
Electrical specifications
Operating voltage External 24 V DC necessary
Current consumption, max. 1)(from the non-switched 24 V DC supply, yellow AS-Interface cable) 320 mA
Current consumption, max.(from the switched 24 V DC supply, black AS-Interface cable)
Without supplementary fan 180 mA
With supplementary fan 350 mA
Fixed frequencies 6, parameterizable
Interfaces
Digital inputs 4
Analog inputs(0 … 10 V) 1
Bus interface AS-Interface
PTC/KTY interface Connection via Power Modules
Motor temperature sensor 1 input,
sensors that can be connected: PTC, KTY, bimetal or Pt1000
Control of a mechanical motor brake Connection via Power Modules
Memory card slot Optional
RS232 interface Connection with RS232 interface cable via the optical converter interface
USB interface Connection with USB interface cable via the optical converter interface
Open-loop/closed-loop control techniques and software
V/f linear/quadratic/parameterizable
V/f with flux current control (FCC)
Software functions Signal interconnection with BICO technologyAutomatic restart after line supply failure or operational faultSlip compensationFree function blocks (FFB) for logical operationsRamp smoothing3 selectable drive data sets3 selectable command data sets (CDS) (manual/auto)Flying restartJOGTechnology controller (PID)Thermal motor protectionThermal converter protectionSetpoint inputMotor identificationMotor holding brake

1) Includes the current consumption of connected sensors. Analog input as voltage input, 0 V to 10 V.

General technical specifications, power electronics
System operating voltage 380 … 500 V 3 AC ±10 %
Line supply requirements, Short-circuit power ratio RSC No restriction
Input frequency 47 … 63 Hz
Output frequency
Control mode V/f 0 … 550 Hz 1)
Pulse frequency 4 kHz (standard), for higher pulse frequencies up to 16 kHz, see derating data
Power factor λ 0.7 … 0.85
Converter efficiency η 95 %
Output voltage, max.as % of input voltage 0 … 87 %
Overload capability
High overload (HO) Average maximum rated output current during a cycle time of 300 s1.5 × rated output current (i.e. 150 % overload) over 60 s at a cycle time of 300 s2 × rated output current (i.e. 200 % overload) over 3 s at a cycle time of 300 s
Electromagnetic compatibility Integrated class A line filter according to EN 55011
Possible braking methods DC braking
Integrated brake control supplies DC power supply for the brake
Line voltage 380 V AC 400 V AC 440 V AC 480 V AC 500 V AC
Rectified brake voltage 171 V DC 180 V DC 198 V DC 216 V DC 225 V DC
Recommended brake coil voltage for Siemens motors 170 … 200 V DC 170 … 200 V DC184 … 218 V DC 2) 184 … 218 V DC 2) 184 … 218 V DC 2)
Disconnection on the DC side permits “fast” braking.
Output current, max. 600 mA (with UL approval)1 A (without UL approval)
Permissible mounting position Horizontal wall mounting and mounting in the horizontal position
Relative humidity < 95 % RH, condensation not permissible
Cooling FSA: ConvectionFSB and FSC: Air cooling as required using the integrated fan
Installation altitude Up to 1000 m (3281 ft) above sea level without derating>1000 m (3281 ft) see derating characteristics
Short-Circuit Current RatingSCCR 3) 40 kA
Protection functions UndervoltageOvervoltageOverloadGround faultShort-circuitStall protectionMotor blocking protectionMotor overtemperatureConverter overtemperatureParameter locking
Compliance with standards UL 508C (UL list number E121068), CE, RCM
CE marking, according to Low Voltage Directive 2014/35/EU

1) For more information, see https://support.industry.siemens.com/cs/document/107669667

2) With voltage boost activated.

3) Applies to industrial control panel installations to NEC article 409 or UL 508A.

Line voltage
380 … 500 V 3 AC
SINAMICS G110D
6SL3511-.PE17-5AM0 6SL3511-.PE21-5AM0 6SL3511-.PE23-0AM0 6SL3511-.PE24-0AM0 6SL3511-.PE25-5AM0 6SL3511-.PE27-5AM0
Rated output current Irated1) A 2.3 4.3 7.7 10.2 13.2 19
Maximum output current Imax A 4.6 8.6 15.4 20.4 26.4 38
Rated power kW (hp) 0.75 (1) 1.5 (1.5)4) 3 (4) 4 (5) 5.5 (7.5) 7.5 (10)
Rated pulse frequency kHz 4 4 4 4 4 4
Efficiency η % 95 95 95 95 95 95
Power loss 2)At rated output current kW 0.044 0.068 0.105 0.168 0.196 0.261
Rated input current 3) A 2 3.8 7 9.1 12.2 17.9
Line supply connectionU1/L1, V1/L2, W1/L3, PE HAN Q4/2 (connector) HAN Q4/2 (connector) HAN Q4/2 (connector) HAN Q4/2 (connector) HAN Q4/2 (connector) HAN Q4/2 (connector)
Conductor cross-section mm2 1.5 … 6 1.5 … 6 2.5 … 6 2.5 … 6 4 … 6 4 … 6
Motor connectionU2, V2, W2, PE, motor brake, temperature sensor HAN Q8 (socket) HAN Q8 (socket) HAN Q8 (socket) HAN Q8 (socket) HAN Q8 (socket) HAN Q8 (socket)
Conductor cross-section mm2 1 … 4 1 … 4 2.5 … 4 2.5 … 4 4 4
Motor cable length, max. m (ft) 15 (49) 15 (49) 15 (49) 15 (49) 15 (49) 15 (49)
Degree of protection IP65 IP65 IP65 IP65 IP65 IP65
Dimensions
Width mm (in) 445 (17.52) 445 (17.52) 445 (17.52) 445 (17.52) 445 (17.52) 445 (17.52)
Height mm (in) 210 (8.27) 210 (8.27) 210 (8.27) 210 (8.27) 210 (8.27) 210 (8.27)
Depth
Without maintenance switch mm (in) 125 (4.92) 125 (4.92) 125 (4.92) 165 (6.50) 240 (9.45) 240 (9.45)
With maintenance switch mm (in) 145 (5.71) 145 (5.71) 145 (5.71) 165 (6.50) 240 (9.45) 240 (9.45)
Frame size FSA FSA FSA FSB FSC FSC
Weight, approx.
Without maintenance switch kg (lb) 6.7 (14.8) 6.7 (14.8) 6.9 (15.2) 7.4 (16.3) 9.4 (20.7) 9.5 (20.9)
With maintenance switch kg (lb) 7 (15.4) 7 (15.4) 7.2 (15.9) 7.7 (17) 9.7 (21.4) 9.8 (21.6)

1) The rated output current Irated is based on the duty cycle for high overload (HO).

2) Typical values. More information can be found on the Internet at https://support.industry.siemens.com/cs/document/94059311

3) The input current depends on the motor load and line impedance. The input currents apply for load at rated power for a line impedance corresponding to uK = 1 %.

4) It is not possible to make any assignment to a particular standard.

Characteristic curves

Derating data

Pulse frequency

Rated power
at 400 V 3 AC
Rated output current in Afor a pulse frequency of
kW hp 4 kHz 6 kHz 8 kHz 10 kHz 12 kHz 14 kHz 16 kHz
0.75 1 2.3 1.9 1.5 1.3 1.1 1 0.9
1.5 1.5 1) 4.3 3.5 2.9 2.5 2.1 1.8 1.6
3 4 7.7 6.5 5.4 4.6 3.9 3.5 3.1
4 5 10.2 8.7 7.1 6.1 5.1 4.6 4.1
5.5 7.5 13.2 11.2 9.2 7.9 6.6 5.9 5.3
7.5 10 19 16.2 13.3 11.4 9.5 8.6 7.6

1) It is not possible to make any assignment to a particular standard.

Ambient temperature

Permissible output current as a function of ambient temperature for frame sizes FSA to FSC

Installation altitude

Permissible output current as a function of installation altitude for frame sizes FSA to FSC

Permissible input voltage as a function of installation altitude for frame sizes FSA to FSC

Dimensional drawings

SINAMICS G110D, frame size FSA, with integrated line filter class A

SINAMICS G110D, frame size FSB, with integrated line filter class A

SINAMICS G110D, frame size FSC, with integrated line filter class A

Mounted with 4 M5 studs, 4 M5 nuts, 4 M5 washers.

Ventilation clearance required (for wall mounting) at top and bottom: 150 mm (5.9 inches).

All dimensions in mm (values in brackets are in inches).

SINAMICS G110D, frame size FSA, with integrated line filter class A and maintenance switch

SINAMICS G110D, frame size FSB, with integrated line filter class A and maintenance switch

SINAMICS G110D, frame size FSC, with integrated line filter class A and maintenance switch

Mounted with 4 M5 studs, 4 M5 nuts, 4 M5 washers.

Ventilation clearance required (for wall mounting) at top and bottom: 150 mm (5.9 inches).

All dimensions in mm (values in brackets are in inches).

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