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SINAMICS G110M

SINAMICS G110M

Overview

The SINAMICS G110M distributed frequency converters are the solution for drive tasks in which a motor integrated frequency converter is required. With different device versions (frame sizes FSA to FSB) in a power range from 0.37 kW to 4 kW, the SINAMICS G110M is suitable for a wide variety of drive solutions. SINAMICS G110M supports continuous speed control of three-phase asynchronous motors and fulfills all the requirements of conveyor system applications from simple speed control through to demanding sensorless vector control. It can be integrated seamlessly into the system thanks to its compact design in IP65/IP66 degree of protection.

Through the integrated functions such as Quick Stop and the limit switch function, the SINAMICS G110M is particularly suited for conveyor system applications.

For applications that require safety engineering, the SINAMICS G110M has the integrated STO function (Safe Torque Off 1)), which can be implemented without further external components. Integration via PROFINET, PROFIBUS, Ethernet/IP, Modbus RTU, AS-Interface or USS into a higher-level SIMATIC controller is very easy thanks to complete TIA Portal integration 1) – one tool and one operating and data storage concept.

SINAMICS G110M CU240M PN Control Unit, cable gland and PM240M Power Module FSA 1.5 kW

SINAMICS G110M CU240M PN Control Unit, plug-in and PM240M Power Module FSA 1.5 kW

Reasons for using distributed drive systems

  • Modular drive solutions – therefore standardized mechatronic elements that can be individually tested
  • No need for a cabinet, resulting in a smaller space requirement and less cooling
  • Long cables between the converter and motor can be avoided (which means lower power losses, reduced interference emission and lower costs for shielded cables and additional filters)
  • Considerable benefits for conveyor systems with their extensive coverage (e.g. in the automotive and logistics industries)

Siemens family of distributed drives

Siemens offers an innovative portfolio of frequency converters to optimally implement distributed drive solutions. The strengths of the individual members of the drive family permit simple adaptation to the widest range of application demands:

  • Identical connection systems
  • Standard commissioning and configuration tools

Products from the family of distributed drives:

  • SINAMICS G110M frequency converters
  • SINAMICS G110D frequency converters
  • SINAMICS G120D frequency converters
  • SIMATIC ET 200pro FC-2 frequency converters
  • SIRIUS M200D motor starters

Modularity

SINAMICS G110M is a modular, motor integrated converter system with IP65/66 degree of protection comprising various function units. The main units are:

  • Control Unit (CU)
  • Power Module (PM)

The Control Unit controls and monitors the Power Module and the connected motor using several different closed-loop control types that can be selected. The digital and analog inputs and digital outputs on the device support the simple wiring of sensors and actuators directly at the drive. The input signals can either be directly linked within the Control Unit and initiate local responses independently or they can be transferred to the central control via PROFIBUS, PROFINET or AS-Interface for further processing within the context of the overall plant.

The Power Module supplies the motor in a performance range from 0.37 kW to 4 kW. The Power Module is controlled by a microprocessor in the Control Unit. State-of-the-art IGBT technology with pulse width modulation is used for highly reliable and flexible motor operation. Comprehensive protection functions provide a high degree of protection for the Power Module and the motor. The latest technical documentation (catalogs, dimensional drawings, certificates, manuals and operating instructions) is available on the Internet at the following address:

http://www.siemens.com/sinamics-g110m

and offline in the DT Configurator integrated in Catalog CA 01. In addition, the DT Configurator can be used on the Internet without requiring any installation. The DT Configurator can be found in the Siemens Industry Mall at the following address:

http://www.siemens.com/dt-configurator

Safety Integrated

The distributed SINAMICS G110M converters are already equipped with the Safety Integrated function STO (Safe Torque Off 1), certified in accordance with IEC 61508 SIL 2 as well as EN ISO 13849‑1 PL d and Category 3). It can be activated either over PROFIsafe or over the safety input.

Further information can be found in the section Safety Integrated.

STARTER commissioning tool

The STARTER commissioning tool (V4.3 SP3 and higher) supports the commissioning and maintenance of SINAMICS G110M converters 2). The operator guidance combined with comprehensive, user-friendly functions for the relevant drive solution allow you to commission the device quickly and easily.

SINAMICS Startdrive commissioning tool (V13 and higher)

SINAMICS Startdrive is a tool for configuring, commissioning, and diagnosing the SINAMICS family of drives and is integrated into the TIA Portal. SINAMICS Startdrive can be used to implement drive tasks with the SINAMICS G110M 3), SINAMICS G120, SINAMICS G120C, SINAMICS G120D and SINAMICS G120P converter series. The commissioning tool has been optimized with regard to user friendliness and consistent use of the TIA Portal benefits of a common working environment for PLC, HMI and drives.

1) Available for firmware version V4.7 or higher.

2) SINAMICS G110M with AS-Interface is available from STARTER V4.4 SP1.

3) SINAMICS G110M with AS-Interface is available from SINAMICS Startdrive V13 SP1.

Benefits

Fast commissioning

  • Preconfigured with SIMOGEAR
  • Loop-through of 24 V DC and 400 V 3 AC and communication – no T-distributors necessary
  • Internal braking resistors – typical applications can be implemented without external braking resistors
  • Rugged, with IP65/66 degree of protection, up to 55 °C ambient temperature
  • Commissioning via fieldbus or on site via standard USB interface/optical interface for IOP‑2 Handheld

Fast commissioning on site

  • Local commissioning via DIP switch and potentiometer, standard USB interface, or IOP‑2 Handheld Intelligent Operator Panel.
  • Plug-in connections for 400 V 3 AC and 24 V DC, plug-in I/Os and communication
  • Local diagnostics with LEDs
  • Uploading, saving and cloning of parameters with SINAMICS SD card and IOP‑2 Handheld Intelligent Operator Panel

Full functionality

  • Integrated safety functions (STO locally via F-DI or via PROFIsafe)
  • PROFINET communication to PROFIBUS at no extra cost
  • Integrated communication: USS, Modbus RTU, PROFIBUS, PROFINET / EtherNet/IP and AS-Interface
  • Basic PLC functions and additional conveyor technology functions
  • I/Os can be used as distributed I/Os of the PLC

Efficient engineering

  • Fully integrated in Totally Integrated Automation, Totally Integrated Automation Portal and Integrated Drive System
  • Automatic diagnostics in combination with SIMATIC controller

Flexible commissioning

  • Integrated, specific software functionality for conveyor systems:
    • Quick Stop function for fast response times for the sensors, e.g. roller conveyor, belt conveyor
    • Limit switch functionality, e.g. for rotary table, corner transfer unit
  • Use of the same software tools (STARTER and SINAMICS Startdrive) as for all SINAMICS drives

Design

The SINAMICS G110M distributed converters are modular frequency converters for standard drives. Each SINAMICS G110M comprises two operative units – a Power Module and a Control Unit.

SINAMICS G110M CU240M PN Control Unit plug-in and PM240M Power Module FSA 1.5 kW

Power Modules

SINAMICS G110M PM240M Power Module FSA 1.5 kW

The following PM240M Power Modules are available for the SINAMICS G110M distributed converters:

PM240M Power Modules
Rated power
Frame size
0.37 kW (0.5 hp) FSA
0.75 kW (1 hp) FSA
1.1 kW (1.5 hp) FSA
1.5 kW (2 hp) FSA
2.2 kW (3 hp) FSB
3 kW (4 hp) FSB
4 kW (5 hp) FSB

Control Units

SINAMICS G110M CU240M PN Control Unit cable gland

A Control Unit performs closed-loop control functions for the converter. In addition to the closed-loop control, it has additional functions that can be adapted to the particular application through parameterization.

The following Control Units are available for SINAMICS G110M distributed converters:

CU240M Control Units

Several Control Units are available in different versions:

Control Unit Fieldbus communication via Connection system for motor shaft heights
CU240M USS/Modbus RTU Screw-type version 71, 80/90, 100/112
CU240M AS-i AS-Interface Screw-type version 71, 80/90, 100/112
CU240M AS-i AS-Interface Plug-in version 71, 80/90, 100/112
CU240M DP PROFIBUS Screw-type version 71, 80/90, 100/112
CU240M DP PROFIBUS Plug-in version 71, 80/90, 100/112
CU240M PN PROFINET, EtherNet/IP Screw-type version 71, 80/90, 100/112
CU240M PN PROFINET, EtherNet/IP Plug-in version 71, 80/90, 100/112

Supplementary system components

Intelligent Operator Panel IOP‑2 Handheld

The IOP‑2 Handheld supports both newcomers and drive experts. Thanks to the large plain text display, menu-based operation and the application wizards, it is easy to commission, diagnose and locally control standard drives.

Memory card

The parameter settings for the converter and the firmware can be stored on the SINAMICS SD memory card. When service is required, e.g. after the converter has been replaced and the data have been downloaded from the memory card, the system is immediately ready for use again.

PC converter connection kit (mini USB interface cable) for communication with a PC

For controlling and commissioning a converter directly from a PC if the appropriate software (STARTER commissioning tool V4.3 and higher or SINAMICS Startdrive V13 and higher) has been installed.

Internal braking resistors

Excess energy in the DC link is dissipated in the internal braking resistor.

24 V DC power supply

A 24 V DC power supply is also available for SINAMICS G110M. This is mounted directly on the converter and supplies the device with 24 V DC, so there is no need to connect an external 24 V DC power supply.

Wall mounting kit

If a SINAMICS G110M distributed converter should not or cannot be mounted on the motor, a wall mounting kit is available. With the wall mounting kit SINAMICS G110M can be mounted close to the motor – according to the conditions of the plant.

Repair switch

For SINAMICS G110M a repair switch is available. This is mounted directly on the converter and separates SINAMICS G110M on the input side from the 400 V line supply.

Connecting cables for the Control Units

Flexible plug-in cables to transfer data between the Industrial Ethernet stations or PROFIBUS stations, as well as to supply power to the Control Unit.

Connecting cables for the Power Modules

Connector sets and pre-assembled cables for the line supply can be ordered as accessories.

Installation kits

Different installation kits can be ordered as accessories for the Control Units with plug-in connections and Control Units with cable gland connections.

These kits include covers or cable glands for protecting or connecting the 400 V 3 AC supply, the 24 V DC supply and the mechanical motor brake.

Spare Parts Kit

A Spare Parts Kit is available which comprises small parts such as seals, caps and screws.

Configuration

The following electronic configuring aids and engineering tools are available for the SINAMICS G110M distributed converters:

Drive Technology Configurator (DT Configurator) within the CA 01

The interactive catalog CA 01 – the offline Industry Mall of Siemens – contains over 100000 products with approximately 5 million possible drive system product variants. The Drive Technology Configurator (DT Configurator) has been developed to facilitate selection of the correct motor and/or converter from the wide spectrum of drives. It is integrated as a selection tool in Catalog CA 01.

Online DT Configurator

In addition, the DT Configurator can be used on the Internet without requiring any installation. The DT Configurator can be found in the Siemens Industry Mall at the following address:

http://www.siemens.com/dt-configurator

SIZER for Siemens Drives engineering tool

The SIZER for Siemens Drives engineering tool makes it easy to configure the SINAMICS drive family. It provides support when selecting the hardware and firmware components necessary to implement a drive task. SIZER for Siemens Drives is designed to support configuring of the entire drive system.

You can find further information on the SIZER for Siemens Drives engineering tool in the section Engineering tools.

The SIZER for Siemens Drives engineering tool is available free on the Internet at
http://www.siemens.com/sizer

STARTER commissioning tool

The STARTER commissioning tool allows menu-prompted commissioning, optimization and diagnostics. Apart from for SINAMICS drives, STARTER is also suitable for MICROMASTER 4 devices; for SINAMICS G110M from STARTER V4.3 SP3 and higher 1).

You can find further information on the STARTER commissioning tool in the section Engineering tools.

Additional information about the STARTER commissioning tool is available on the Internet at
http://www.siemens.com/starter

SINAMICS Startdrive commissioning tool (V13 and higher)

SINAMICS Startdrive is a tool for configuring, commissioning, and diagnosing the SINAMICS family of drives and is integrated into the TIA Portal. SINAMICS Startdrive can be used to implement drive tasks with the SINAMICS G110M 2), SINAMICS G120, SINAMICS G120C, SINAMICS G120D and SINAMICS G120P converter series. The commissioning tool has been optimized with regard to user friendliness and consistent use of the TIA Portal benefits of a common working environment for PLC, HMI and drives.

You can find further information on the SINAMICS Startdrive commissioning tool in the section Engineering tools.

The SINAMICS Startdrive commissioning tool is available free on the Internet at
http://www.siemens.com/startdrive

Drive ES engineering system

Drive ES is the engineering system that can be used to integrate the communication, configuration and data management functions of Siemens drive technology into the SIMATIC automation world easily, efficiently and cost-effectively. Two software packages are available for SINAMICS – Drive ES Basic Maintenance and Drive ES PCS.

You can find more information about the Drive ES engineering system in the section Engineering tools.

Additional information about the Drive ES engineering system is available on the Internet at
http://www.siemens.com/drive-es

1) SINAMICS G110M with AS-Interface is available from STARTER V4.4 SP1.

2) SINAMICS G110M with AS-Interface is available from SINAMICS Startdrive V13 SP1.

Technical specifications

Unless explicitly specified otherwise, the following technical specifications are valid for all the following SINAMICS G110M distributed converter components listed here.

SINAMICS G110M
Mechanical specifications
Vibratory load
Transport acc. to EN 60721‑3‑2 1) Class 1M2
Operation acc. to EN 60721‑3‑3 Class 3M3
Shock load
Transport acc. to EN 60721‑3‑2 1) Class 1M2
Operation acc. to EN 60721‑3‑3 Class 3M3
Ambient conditions
Protection class according to EN 61800‑5‑1 Class III (PELV)
Touch protection acc. to EN 61800‑5‑1 Class I (with protective conductor system)
Permissible ambient/coolant temperature (air) during operation -20 … +40 ℃ (-4 … 104 °F) without derating>40 … 55 ℃ (104 … 131 °F) see derating characteristics
Humidity, max. 95 % at 40 °C (104 °F)
Ambient temperature
Storage 1) acc. to EN 60068‑2‑1 -40 … +70 °C (-40 … +158 °F)
Transport 1) acc. to EN 60068‑2‑1 -40 … +70 °C (-40 … +158 °F)
Operation acc. to EN 60068‑2‑2 -20 … +40 ℃ (-4 … 104 °F) without derating
Environmental class/harmful chemical substances
Operation acc. to EN 60721‑3‑3 Class 3C2
Degree of pollution acc. to EN 61800‑5‑1 2
Certification for fail-safe versions
According to IEC 61508 SIL 2
According to EN ISO 13849‑1 PL d and Category 3
Standards
Compliance with standards UR, cUR, CE, RCM
CE marking, according to Low Voltage Directive 2014/35/EU
EMC Directive
Frame sizes FSA to FSB with integrated class A line filter Category C2  2) according to EN 61800‑3
Note:The EMC product standard EN 61800-3 does not apply directly to a frequency converter but to a PDS (Power Drive System), which comprises the complete circuitry, motor and cables in addition to the converter. The frequency converters on their own do not generally require identification according to the EMC Directive.

1) In product packaging.

2) With shielded motor cable up to 5 m (16.41 ft).

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