Industrial IOT Gateway

Intelligent gateways for Industrial IoT solutions

The networking of production, IT, and cloud solutions continues to expand. Now it’s easy to implement forward-looking production concepts in your existing plant with SIMATIC IOT gateways – they’re open, versatile, and retrofittable.

SIMATIC IOT2040

The SIMATIC IOT2040 is the reliable, open platform designed for the acquisition, processing and transfer of data directly in the production environment. It is ideally suited for use as a gateway between the cloud or company IT level and production. The openness of the system in supporting numerous communication protocols and programming in high-level languages enables tailored solutions.

Openness for industrial IOT applications:

  • Wide range of options for programming in high-level languages
  • Implementation of flexible communication solutions with different protocols, from Modbus RTU, OPC UA to cloud protocols such as MQTT/AMQP
  • Use of open source application examples and libraries
  • Yocto Linux support

Additional information:

More information is available on the Internet at:
http://siemens.com/iot2000

Benefits

Highly flexible connection options:

  • Variety of interfaces on-board for simple connection
  • Simple and extremely flexible facilities with Arduino Shields and mPCIe cards

High degree of ruggedness for continuous operation in industrial environments:

  • Designed for continuous operation at ambient temperatures up to 50 °C and tough environmental conditions
  • Compact enclosure with diagnostics LEDs
  • Standard rail mounting for easy installation in the control cabinet

Deterministic response and performance for industrial applications:

  • Battery-backed real-time clock for assigning data to relevant timestamp
  • Intel Quark X1020 processor including x86 deterministic response and security feature such as Secure Boot

Application

The combined utilisation of machine and production data opens up a wide range of possible applications – the SIMATIC IOT2040 as a freely-programmable data gateway can establish the interface between the field and the IT/cloud. It can harmonise communication between the various sources of data before analysing it and forwarding it to the appropriate recipients. The SIMATIC IOT2040 can constitute an easy to retrofit, cost-efficient solution. This easy-to-implement solution facilitates the realisation of future-oriented production concepts on already existing systems.

Application examples:

  • Connection of additional sensors, and data collection and transfer in existing systems in order to identify optimisation potential
  • Acquisition of machine data, such as motor performance indicators, for analysis in order to derive preventive maintenance concepts
  • Coherence and harmonisation of communication from and between different machines and automation components

Design

Basic design

  • Plastic enclosure, resistant to vibrations and shocks, with high electromagnetic compatibility
  • Isolated power supply:
    • 24 V DC (9 … 36 V)
  • Interfaces (accessible from one side):
    • 2 x LAN 10/100 Mbps Ethernet interface (RJ45)
    • 1 x USB V2.0, 1 x USB V2.0 client (for direct connection with the ARDUINO IDE development computer)
    • 2 x COM (RS 232 / 485 / 422) can be switched over from Linux
  • Fieldbus
    • PROFINET Realtime via Standard Ethernet interface
  • Processor:
    • Intel Quark X1020, 400 MHz
  • Main memory configuration:
    • 1 GB RAM
  • Hardware expansion:
    • 1 x mPCIe slot x1
    • ARDUINO interface
  • Drives:
    • µSD card slot for µSD cards SDHC up to 32 GB (not equipped)
  • Operating system as download:
    • Yocto Linux (Basic V2.1 Krogoth)

SIMATIC IOT2040 connections

SIMATIC IOT2040 connections on front right of rail

Technical specifications

Article number 6ES7647-0AA00-1YA2
SIMATIC IoT2040
Installation type/mounting
Design IoT Gateway, built-in unit
Supply voltage
Type of supply voltage 24 V DC (9 … 36 V)
Mains buffering
● Mains/voltage failure stored energy time 5 ms
Processor
Processor type Intel Quark X1020
Drives
Hard disk 1x microSD card slot
Memory
Type of memory DDR3-SDRAM
Main memory 1 GB
Capacity of main memory, max. 1 Gbyte
Hardware configuration
Slots
● free slots 1x Arduino, 1x mPCIe
Interfaces
Number of industrial Ethernet interfaces 2
USB port 1x USB 2.0, 1x USB client
Connection for keyboard/mouse USB / USB
serial interface 2x COM ports (RS 232, RS 485)
Industrial Ethernet
● Industrial Ethernet interface 2x Ethernet (RJ45)
— 100 Mbps Yes
— 1000 Mbps No
Integrated Functions
Monitoring functions
● Temperature monitoring No
● Watchdog Yes
● Status LEDs Yes
● Fan No
EMC
Interference immunity against discharge of static electricity
● Interference immunity against discharge of static electricity ±4 kV contact discharge acc. to IEC 61000-4-2; ±8 kV air discharge acc. to IEC 61000-4-2
Interference immunity against high-frequency electromagnetic fields
● Interference immunity against high frequency radiation 10 V/m for 80 – 1 000 MHz, 80% AM acc. to IEC 61000-4-3; 3 V/m for 1.4 – 2 GHz, 80% AM acc. to IEC 61000-4-3; 1 V/m for 2 – 2.7 GHz, 80% AM acc. to IEC 61000-4-3; 10 V for 150 kHz – 80 MHz, 80% AM acc. to IEC 61000-4-6
Interference immunity to cable-borne interference
● Interference immunity on supply cables ±2 kV acc. to IEC 61000-4-4, burst; ±1 kV acc. to IEC 61000-4-5, surge symmetric; ±2 kV acc. to IEC 61000-4-5, surge asymmetric
● Interference immunity on signal cables >30m ±2 kV acc. to IEC 61000-4-5, surge, length > 30 m
● Interference immunity on signal cables < 30m ±2 kV in accordance with IEC 61000-4-4, burst, length > 30 m
Interference immunity against voltage surge
● asymmetric interference ±2 kV acc. to IEC 61000-4-5, surge asymmetric
● symmetric interference ±1 kV acc. to IEC 61000-4-5, surge symmetric
Interference immunity to magnetic fields
● Interference immunity to magnetic fields at 50 Hz 100 A/m; to IEC 61000-4-8
Emission of conducted and non-conducted interference
● Interference emission via line/AC current cables EN 61000-6-4:2007 +A1:2011
Degree and class of protection
IP (at the front) IP20
Standards, approvals, certificates
Approval CE (industry), UL, cULus
CE mark Yes
UL approval Yes
cULus Yes
KC approval Yes
EMC CE, EN 61000-6-4:2007 +A1:2011, EN 61000-6-2:2005, EN 61000-6-3:2007 +A1:2011, EN 61000-6-1:2007
Ambient conditions
Ambient temperature during operation
● Ambient temperature during operation 0 °C to 50 °C
Relative humidity
● Relative humidity Tested according to IEC 60068-2-78, IEC 60068-2-30: Operation: 5 % to 85 % at 30 °C (no condensation), storage / transport: 5 % to 95 % at 25 / 55 °C (no condensation)
Vibrations
● Vibration resistance during operation acc. to IEC 60068-2-6 Tested according to IEC 60068-2-6: 5 Hz to 9 Hz: 3.5 mm; 9 Hz to 200 Hz: 9.8 m/s²
Shock testing
● Shock load during operation Tested according to IEC 60068-2-27: 150 m/s², 11 ms
Operating systems
without operating system Yes
Dimensions
Width 144 mm
Height 90 mm
Depth 53 mm

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