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Contactors for Resistive/inductive Loads

The complete units consist of a solid-state relay plus optimized heat sink, and are therefore "ready to use". They offer defined rated currents to make selection as easy as possible. Depending on the version, current strengths of up to 70 A are achieved. Like all of our solid-state switching devices, one of their particular advantages is their compact and space-saving design.

Contactors for Resistive/inductive Loads
 

Overview

Solid-state contactors (with integrated heat sink)

The complete units consist of a solid-state relay plus optimised heat sink, and are therefore “ready to use”. They offer defined rated currents to make selection as easy as possible. Depending on the version, current strengths of up to 70 A are achieved. Like all of our solid-state switching devices, one of their particular advantages is their compact and space-saving design.

A grounding connection to the heat sink can be made by means of a screw terminal.

The solid-state contactors are available in 2 different versions:

  • 3RF23 1-phase solid-state contactors
  • 3RF24 three-phase solid-state contactors

1-phase versions

The 3RF23 solid-state contactors can be expanded with various function modules to adapt them to individual applications.

Version for resistive loads “zero-point switching”

This standard version is often used for switching space heaters on and off.

Version for inductive loads “instantaneous switching”

In this version the solid-state contactor is specifically matched to inductive loads. Whether it is a matter of frequent actuation of the valves in a filling plant or starting and stopping small operating mechanisms in packet distribution systems, operation is carried out safely and noiselessly.

Special “Low noise” version

Thanks to a special control circuit, this special version can be used in public networks up to 16 A without any additional measures such as interference suppressor filters. As a result, in terms of emitted interference, it conforms to limit value curve class B according to IEC 60947-4-3.

Special “Short-circuit proof” version

Skillful matching of the power semiconductor with the performance capacity of the solid-state contactor means that “short-circuit strength” can be achieved with a standard miniature circuit breaker. In combination with a B-type MCB or a conventional line protection fuse, the result is a short-circuit resistant feeder.

In order to achieve problem-free short-circuit protection by means of miniature circuit breakers, however, certain constraints must be observed. As the magnitude and duration of the short-circuit current are determined not only by the short circuit breaking response of the miniature circuit breaker but also the properties of the wiring system, such as the internal resistance of the input to the network and damping by controls and cables, particular attention must also be paid to these parameters. The necessary cable lengths are therefore shown for the main factor, the line resistance, in the table below.

In systems that have high voltage peaks or at voltages of 575 V and higher, use of versions with a blocking voltage of 1600 V is recommended.

The following miniature circuit breakers with a B characteristic and 10 kA or 6 kA breaking capacity protect the 3RF23..-.DA.. solid-state contactors in the event of short-circuits on the load and the specified conductor cross-sections and lengths:

Rated current of the miniature circuit breaker
Example of Type 1)
Max. Conductor Cross-section
Min. Cable length from Contactor to Load
6 A
5SY4106-6
1 mm2
5 m
10 A
5SY4110-6
1.5 mm2
8 m
16 A
5SY4116-6
1.5 mm2
12 m
2.5 mm2
20 m
20 A
5SY4120-6
2.5 mm2
20 m
25 A
5SY4125-6
2.5 mm2
26 m

1) The miniature circuit breakers can be used up to a maximum rated voltage of 480 V.

 
Solid-state contactor protection

The setup and installation above can also be used for the solid-state relays with an I2t value of at least 6 600 A2s.

3-phase versions

The 3-phase solid-state contactors for resistive loads up to 50 A are available with

  • Two-phase control (suitable in particular for circuits without connection to the neutral conductor) and
  • Three-phase control (suitable for star circuits with connection to the neutral conductor or for applications in which the system requires all phases to be switched)

 

 

The converter function module can be snapped onto both versions for the simple power control of AC loads by means of analog signals.

  • Check the correct contactor size with the aid of the rated current diagram, taking account of the installation conditions

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